Category Archives: Other Mods

Custom built front grill

Custom Built
Front Grill

For the grill I made for my car, I used Ceramic Tile
underlayment mesh.
This silver mesh is a treated aluminized steel that will not rust. 
You can
buy it at Home Depot and such.  Tile layers staple it to the floor
and then
lay tile adhesive on top of it to give it a surface to bite into. 


I made a cardboard pattern that fit the inside middle scoop first. 
Then I
traced it onto the mesh allowing for a 3/4 inch lip on the top and
bottom.
This (tab) lip you will need to bend at 90deg.  This is where the
mesh will
attach to the car.  I removed the black metal strip inside the
scoop bottom
edge and placed the mesh tab edge underneath it and then reinstalled it.
For the top attachment, use the 4-5 black plastic fastener tabs that
hold
the front nose section of the nosecone to the bumper inside.  These
are
located inside the top edge of the middle scoop.  Using  this
method, you
won’t need to drill any holes in the car and it provides a very secure
mount. 


A note on the tab bending…bend the bottom tab forward, bend the top
tab
towards the back of the car.  Once you look at it, this will align
the
grill up square inside the scoop and will hide all the rough edges from
sight.

Wear gloves when cutting the mesh with tin snips…its VERY sharp. 
Be
careful when fitting the mesh into the scoop to not scratch your
paint…easy to do.  I lined the inside of the front scoop with a
light
coat of duct tape to prevent scratching of the paint as I fit the mesh
into
the scoop…worked great and peeled it right off after the mesh was in.
Remove the black plastic cover section underneath the front of the car
to
give you access to securing and aligning the mesh from behind.  You
could
paint the mesh any color you want before you install it. 


I looked at installing the mesh into the two side scoops but it looks
like
I would have to rivet it in place.  I didn’t want to do this, but
it could
be easily done.

Happy grilling!

 

 

Trd strut brace installation photos & translated instructions

TRD Front Strut Tower Brace
Installation Photos


strut1-5[1].jpg (67405 bytes)
strut2-5[1].jpg (57476 bytes)
strut4-5[1].jpg (66729 bytes)
strut6-5[1].jpg (65519 bytes)
strut7-5[1].jpg (58259 bytes)
strut8-5[1].jpg (68551 bytes)


TRD Front Strut Tower
Brace Translated Instructions


When I received my TRD front strut tower brace,
I was ecstatic. The form and finish was spectacular. But once I checked out the
instruction manual, I knew I was in for quite an adventure, since it was
completely in Japanese !
 
Luckily I work with someone who is fluent in Japanese. Thanks goes to Hirota-san
for translating this installation manual. It’s not a complete translation, but
all the pertinent stuff is here.
 
NOTE: Any comments I have added are embedded [in brackets]
below. Please use this as a helpful guideline – there is no guarantee to the
accuracy of this translation, and you must take the full responsibility for your
own installation.

 
*** PAGE ONE ***

 

TRD Racing Development 53607-JA810
TRD Racing Sporty Driving
Parts
Strut Tower Bar Mounting
& Handling Instruction Paper

 
Part Numbers and Applicable Models
 

Part Number Type Model Year Notes
53607-JA810 Supra JZA80 All Turbo ONLY

 
Contents
 

No. Item Quantity Description
1 Tower Bar 1 “Made with Steel”
2 Washer 2 0.9mm thick
3 Washer 4 1.6mm thick
4 Instructions 1 n/a

[Note, I also received 4 lock washers which I used in
conjunction with Item #3]

 
Cautions when Installing

  • “Please make sure the tower bar does not interfere with
    other parts”
  • “Do not tear the parts”
  • “Use ONLY with Supra Turbo”


 
*** PAGE TWO ***
 
Mounting Instructions

  1. Remove the three nuts and plate from each front suspension
    support. The plates you remove will NOT be used. The nuts will be
    re-used.
  2. Mount the tower bar with the “4 hole” side to the
    left side of the car. See the diagram. Place the correct washers
    between the suspension support and the tower bar. [Basically,
    make sure the TRD logo is on the driver’s side of the car (assuming
    you have a standard US left-hand-drive car of course), and use the
    thin washers on the outboard positions on each strut. I also
    installed the four “extra” lock washers above the tower
    brace and below the nuts.]
  3. Install and torque the nuts to 365 kgf x cm. [This
    translates to roughly 26.4 ft lbs of torque]

[Special note: My 1997 Supra had an ignitor module mounted
directly on the driver’s side strut tower – this would NOT re-install in it’s
original location once the brace was installed. I solved this by relocating the
ignitor module towards the master brake cylinder side, and attached it to one of
the suspension studs with the existing nut]

 
Cautions when Installing

  • “Please make sure the tower bar does not interfere with
    other parts”
  • “Do not tear the parts”
  • “Use ONLY with Supra Turbo”

Toyota Techno Craft, Inc TRD Sales Office Telephone & Fax info
 

 

Na supra direct port nos setup photos

Direct Port
System on an 98 NA Supra

By : WWW.UPRD.COM

ex000027.jpg (58419 bytes)     p0000585.jpg (29531 bytes)

p0000586.jpg (54150 bytes)     p0000587.jpg (53667 bytes)

p0000588.jpg (34556 bytes)     p0000589.jpg (59390 bytes)

p0000590.jpg (31383 bytes)     ex000028.jpg (35170 bytes)

 

supra_su.gif (5342 bytes)

 

True twin turbo conversion (ttc) mod

True
Twin Conversion

What it does:
converts the turbos from sequential operation (#1 turbo first, then #1
and #2 together), to parallel operation (both turbos spool up together at the same time).

Why would I want to
do this?

  • This mod supposedly eliminates blowing up the #2
    turbo due to shaft twist when the complex sequential operation doesn’t work properly for
    some reason, especially when you are running higher boost than stock.
  • The power delivery is smoother, there is no
    boost dip at 4000 rpm like there is with the sequential setup. This mod seems to provide
    more high rpm power (my car now easily loses traction in 2nd gear).
  • The sound of the exhaust will increase. Notice
    how your exhaust note changes at 4000 rpm when your 2nd turbo kicks in? Well, after this
    mod, your exhaust will have a similar growl throughout the entire rpm range!

What are the
drawbacks?
Turbo lag
is increased at low rpm. The lag is probably too much unless you have a downpipe (but you
DO have a downpipe, right?!?) and a manual transmission.

Parts
Required:
2 one-way check valves (Toyota part number
90917-10049, about $5 each from Jay Marks Toyota), one foot of 1/8″ diameter vacuum
hose, several feet of picture-hanging wire, flat-blade screwdriver.

Time
required:
10 minutes (the temporary way),
1-2 hours (the permanent way).

Note:
read entire procedure before starting (if you want to permanently wire your actuators
open, you can skip down to that part now).

 

Locate the AIC actuator on the top, left side of the engine,
near the firewall.

 

ttc10.JPG (14087 bytes)

 

Remove vacuum hose from the top of the AIC actuator to the VSV,

 

ttc1.JPG (9371 bytes)

 
 

Cut the one foot long 1/8″ vacuum hose that you bought into
two pieces and plug into both ends of the check valve.

Cut the vacuum hoses so that the length matches the length of
the stock hose.

Keep the stock hose in case you want to put back to sequential
operation.

 

 ttc6.JPG (10394 bytes)

 

Install the check valve with the two hoses attached where the
original vacuum hose was.

The orange part of the valve faces towards the front of
the car:

 

ttc5.JPG (8685 bytes)

 

Locate the EGC actuator (about the size of a
soda can), on the lower, passenger side of the engine.
Remove the intercooler piping that is just above the air box for easier access.
The hose is just behind the wastegate VSV.
Remove the hose that goes from the top of the EGC actuator to the EGC VSV:

ttc4.JPG (8395 bytes)

 

As above,  cut the vacuum hose that you
bought into two pieces and plug into both ends of the check valve,
matching the length of the stock hose. Install the check valve with the two hoses attached
where the original vacuum hose was.
The orange part of the valve faces towards the front of the car:

ttc7.JPG (8564 bytes)

 

Take the car for a spin. Accelerate moderately
to 5000 rpm a few times to make sure everything is working properly.

If you like the new powerband, you need to
permantly wire the actuators open. Don’t run more than a few days in this configuration,
because it’s easy for the check valve hoses to pop off (you might want to use hose
clamps), closing one valve and leaving the other open, which is not good for the turbos.
You will know if this happens if your 2nd turbo doesn’t create any boost.

 

How
to wire the actuators open:

Top actuator:

Use a flat-blade screwdriver to
push down on the hinge where the bottom of the actuator rod is connected.
Notice how the rod moves downwards, away from the actuator.

ttc12.JPG (8431 bytes)

 

Close-ups of the rod attached to the actuator:

ttc3.JPG (6024 bytes)   
ttc2.jpg (6076 bytes)

 

You may want to remove the C-clip to reduce the chance of your
wire breaking under tension.

Wedge the screwdriver as shown to keep the actuator fully open
in preparation for wiring:

ttc14.JPG (5981 bytes)

 

Wrap the wire around the actuator and the spring-loaded bracket
as shown. Wrap several times, then tie a tight knot:

 

ttc13.JPG (7918 bytes)    
ttc15.JPG (9840 bytes)

 

 
Bottom actuator:
 

The bottom actuator is somewhat a pain in the ass to get to.
Jack up the passenger side of the car,

just behind the right front wheel. Remove four 10mm bolts than
hold the plastic passenger-side engine cover.

Pull the cover down as shown, then bend in half so that its
pointing towards the front of the car:

ttc20.JPG (9545 bytes)

 

Here is what the actuator looks like:

ttc21.JPG (11581 bytes)

 

Remove the c clip at the end of the rod by
pushing on both open ends with two screwdrivers.

ttc22.JPG (14160 bytes)

 

Detach the rod. Tie some wire thru the hole
where the rod was previously attached.
Wrap the other end of the wire around something towards the rear of the car, pull
tight, and secure.

ttc23.JPG (12547 bytes)

 

Take the car for a test drive. Enjoy!

 
 

Special thanks to Jason Tarnutzer and Jason Knippel.

 
 

Comments/suggestions? Email me

 

supra_su.gif (5342 bytes)

 

Trd stainless steel brake lines kit Install 

TRD Stainless Steel
Brake Line Kit Install

 

1) Rear
Brake Lines

 

2)
Front Brake Lines

 

 

 

 

 

 

 

supra_su.gif (5342 bytes)

 

 

TRD Stainless Steel
Brake Line Kit Install

 

1) Rear
Brake Lines

 

2)
Front Brake Lines

 

 

 

 

 

 

 

supra_su.gif (5342 bytes)

 

 

TRD Stainless Steel
Brake Line Kit Install

 

1) Rear
Brake Lines

 

2)
Front Brake Lines

 

 

 

 

 

 

 

supra_su.gif (5342 bytes)

 

Ettc mod


Electronic-True
Twin Conversion


(E-TTC)

By:
Jeff Lee


This page is currently Under
Development and some illustrations may not be available at this time. 
Please check back at a later time and sorry for the inconvenience.

*****IMPORTANT NOTICE*****
This mod may put
additional stress on your pressure tank, which is used to “lock on” your
actuators during 1st->1st+2nd transition.  The tank will be mainly
used in this mod to keep the Intake Air Control Valve (IACV) and Exhaust
Gas Control Valve (EGCV) open during TTC mode.  So make sure your
pressure tank is working properly before performing this mod.  If
you notice your turbo(s) not properly spooling up after performing this
mod, you may want to replace your pressure tank. (About $35)  Perform
this mod at your own risk and make sure that you are knowledgeable with
simple electrical wiring/splicing/soldering and that you have an complete
understanding with the Supra’s vacuum/turbo system routing.  So pretty
much: Make sure you know exactly what you are doing!


What this Mod does:

This mod (when done properly)
will enable you to electronically switch, using a simple rocker switch,
from the Supra’s conventional sequential turbo setup to TTC without the
use of check valves nor having to tamper with the hoses.  Many have
often complained about the lag associated with TTC (especially on autos),
this mod will eliminate such problems by letting YOU the driver choose
which turbo mode (Seq/TTC) you want your car to run in with a flip of a
switch!


The Concept:

Originally,
the IACV and EGCV actuators are only to be opened by the ECU via VSV’s
at around 4500rpm, thus switching to car to twin turbo mode.  The
original “TTC” method works when the IACV and EGCV actuators are forced
open by pressure being trapped inside the actuator itself (pressurized
from the pressure tank), either by using check valves or wiring the actuators
shut. 
With
these two actuators always open now, the turbos will then spool up simultaneously. 
What this mod pretty much does, is simply bypass the ECU’s signal into
the IACV and EGVC VSV’s (which only occurs at ~4500rpm), and substitute
it with a constant GND signal.  This will keep the VSV’s always “activated”
and always closed.  As the pressure tank then pressurizes the system
under boost, the activated VSV’s will keep the pressure trapped inside
the system, thus keeping the IACV and EGCV actuators open as well. 
The output of the pressure tank will function as the “check valve,” for
it only allows pressure out one way when it is built up. 

(You may want to place a check valve in front of the pressure tank output,
to prevent probable leakage)
 
The purpose of this mod is to make a toggle switch between the ECU signal,
and a constant signal into the VSV’s.

 


 

Tools/Supplies required:

– Splicing/crimping pliers

– Electrical tape

– Butt-connectors or wire splices

– (SW-1) Dual-latch rocker switch.
(Can be found at radio shack)

– (4) Spools of wire of different
colors,

  (24AWG or greater, stranded,
high temp recommended)

– Soldering Iron and Solder


!STOP!

Like performing
any other mod, be sure the negative cable of the battery has been disconnected
before continuing.

Step 1:

-Locate the
IACV and EGCV VSV’s, and remove wiring harness.

The IACV VSV
is located on top of the 2nd turbo, and the EGCV is located directly behind
the Wastegate Valve VSV.
 

Hint: For easier
access to the EGCV VSV, you may want to remove the surrounding wire harnesses
(i.e. alternator, wastegate VSV…etc)

Step 2 (Refer
to Wiring Schematics)
:

-Identify VSV
wires: (Constant +12v wire and ECU Signal wire)

Each VSV contains two
wires.  The 1st wire is a Black/
Red*
constant +12v signal (for both VSV’s) when the ignition is ON.  The
2nd wire is the wire you will need to perform this mod (
Green/Yellow

EGCV,
Green/Blue

IACV)*, these are the wires which put out a GND signal from the ECU during
transition to activate the VSV(s).  What you need to do is locate
these 2 wires:
Green/Yellow
for EGCV VSV, and
Green/Blue
for IACV VSV.

* = This mod was
performed on my `94 Supra (should be same for `93-`96). Wire colors may
vary on different cars depending on production date, check with your service
manual (or Mohd) if you have a later model for the correct wire color.


 

CLICK
HERE TO VIEW WIRING SCHEMATICS

 

Step 3 (Refer
to Wiring Schematics)
:

-EGCV VSV: Cut
(yes i know…sorry) the
Green/Yellow
ECU wire, leaving at least 1-1/2″ of wire off from the harness to have
enough of it left so you can crimp or put back to stock at a later time.

-IACV VSV: Do
the same as you did for the EGCV VSV, but with the
Green/Blue
wire.

 

Step 4:

-Crimp and extend
cut wires through firewall and into the dash.


 

Using the wire crimper
and butt-connectors, crimp and extend each of the cut ends of the wires
into the dash.  Make sure you know “which wire is which” when
doing this, use different color wire for each.  You should have a
total of FOUR wires going into the car
(all
properly identified with correpsonding colors: EGCV To-ECU, EGCV
To-VSV
, IACV To-ECU, and IACV To-VSV)

These wires will later be used to wire up the e-TTC switch.  Familiar
yourself with these four wires!
 
(Pics
not available yet)
 

Step 5:

-Follow the wiring
instructions for “SW-1” as described in the wiring
schematics
.


 

Using a soldering iron, solder the wires
onto SW-1 accordingly.  I would recommend also using Heat-Shrink tubing
or electrical tape to insulate the leads.  Be sure the IACV wires
are on one side of the switch, and the EGCV wires are on the other as shown
in the diagram.  Find a good grounding post on the chassis to make
a ground for the switch (SW-1).  When the switch is flipped upwards,
the car should be in Sequential Mode, and TTC when flipped downwards. 
(Assuming that you’ve done everything right)

Step 6:

-Find a location
to mount SW-1.

I mounted mines
next to the TRACTION switch for easy access.
(Pics
not available yet)

Step 7:

-Finishing up

Double check your
wiring to ensure that it’s correct.  After you’ve checked and rechecked,
use electrical tape and/or flex tubing to clean up the wires under the
hood. (Meaning, organizing them to make them look neat)  Make sure
the wires will not come into contact with extremely hot surfaces or moving
objects (Watch out especially for the EGCV wires)  Now reconnect the
negative battery cable, and ENJOY! 🙂

 


Using E-TTC (From SEQ to
TTC):

During Idle: When the car idling, you
can be able to switch to TTC by flipping the E-TTC switch.  After that,
run the car to build up some boost to pressurize the pressure tank.  Once
proper pressure is achieved inside the tank, the actuators will then open,
engaging the car in TTC mode.

While in Motion: It is *not*
recommended that you attempt to switch to TTC mode when both turbos are not
online, for this will “kick-start” the 2nd turbo if the EBV is not
open yet.  In order to engage the car in TTC while the car is in motion,
rev the car up to at least 4500rpm, allowing both 1st and 2nd turbo to be
active, then flip the E-TTC switch.  This will “Lock-In” the
turbos, and thus keep the car in parallel TTC mode immediately.

 

Using E-TTC (From TTC to
SEQ):

During Idle or While in Motion: You
can switch back to Sequential mode at any time, as long as the car is not
under boost.  Let of the throttle for a bit, and flip the E-TTC switch to
switch back to Sequential mode.  (I also do this while cruising next to a
cop, which turns my exhaust sound from a loud “growl”… to a soft
“Lexus-like” sound. TTC —> SEQ 🙂 )


FOR ADVANCED
USERS WITH FIELDS HARNESS:

You may be able to perform
this mod at the ECU using Terminals 39 and 40 (as
shown in schematics
).  #39 is the EGCV wire, and #40 is the IACV VSV
wire.

 



 

Questions? Comments? E-Mail
Me

 

Indiglo gauge Install

1993-1998 Toyota Supra Indiglo Gauge
Install Procedures
By Larry Ma

***More
Photos
***

I ordered my indiglo gauges from www.Procarparts.com.
This is the 5 color Indiglo gauges that are white in daylight. I’ve try to take
the best pic of each step to help all you other Supra owners who have bought
this kit. The install is fairly simple, just takes some time to make it nice and
neat. Here are the steps I took to install mine:

Disclaimer:
These are the steps that I took to
install my Indiglo gauges. Depending on what kit you purchased, results or
install directions may vary. Please read this tech article thoroughly before
starting your install. As usual with any tech article: If you mess up, it’s not
my fault… So be careful.

Note: Before you start installing the gauges, you might
want to hook it up to a 12v or 14v source to verify the gauges work before
installing. This will take care of lots of headache later if for a reason they
are not in working order.


Things
needed:

  1. Phillips screwdriver (magnetic tip
    preferred)

  2. Double-sided tape

  3. Electrical tape/wire
    splicers

  4. Small Clippers


Step 1.

1. Disconnect Negative cable to battery, Unscrew Shift-knob from
shifter and remove ashtray from center console.

 

Step 2

Remove Center Console piece (just pull up as in picture), and
disconnect 2 plugs attached to center panel:

 

Step 3

Unscrew 5 Phillips screws from the top instrument panel, pull off
and disconnect 3 plugs from back of panel:

 

Step 4

Unscrew screw near top of center console panel (do not drop screw):

 

And pop off center console and disconnect plugs from back of
panel:

 

Step 5

Snap off and remove center gauge panel:

 

Step 6

Unscrew screw located top-left on Left dash panel, pull off and
unplug 2 plugs:

 

Step 7

Unscrew 4 screws from gauge cluster:

 

Step 8

Unplug 3 plugs from back of gauge cluster and remove, this is what
it should look like afterwards:

 

Step 9

Unsnap all surrounding clips on clear gauge guards and remove clear
cover (be very very careful not to crack the clear guard):

 

Step 10

Unsnap all surrounding snaps to black gauge cluster panel and remove
(again, be very careful not to crack it):

 

Step 11

Now you should have just the gauge and needles exposed. Slide the
Gauge faces over the needles, DO NOT remove the
needles or else you will have a heck of a time calibrating it later. I put
double-sided tape under the gauge faces to stick to the stock faces, this
way I could still go back to stock if I choose to later.

 

Step 12

Cut the slits on top left of the cluster enclosure for the wire
connectors to run through:

 

Step 13

Run Wire connectors from gauge faces through the hole you just
created in step 12 (kind of a back picture, but you could get the idea of
where the wires are coming out of the little hole:

 

Step 14

Snap Black Cluster piece back on. This is what it should look like
(be careful not to crack it):

 

Step 15

Snap Clear Gauge guard piece back on (be careful not to crack
it):

 

Step 16

Use small zip-tie to make the wires shorter and neater:

 

Step 17

Put some strong double-sided foam tape on bottom of transformer and
mount between bottom of dashcover and air-vent pipe (this will secure the
transformer in place):

 

 

Step 18

Run Switch wire down by ignition (you could run it anywhere you
want, but I find it more convenient by the ignition), and run the
power/ground wire to center dash (this will tap into power of cigarette
lighter light:

 

Step 19

Connect positive (red) of power to “green/yellow” wire and Ground
(black) to “green/white” wire of cigarette lighter light plug. These are
the colors for my ’94 TT, others might be different.(See pic on step 18).
Note: Do NOT tap power for transformer into the stereo
illumination wire, it may induce unwanted high pitch noise from
transformer.

 

Step 20

Connect the 3 gauge cluster plugs to the transformer:

 

Step 21

The hard part is complete,now test it to make sure it works before
installing all the panels. You’ll have to plug the dimmer switch in and
turn on your lights, it should light up and you’ll be able to change
colors with the switch. This is what mine looked like:

 

Step 22

Now Mount the switch on the side of the steering column or wherever
you prefer and install all the panels in reverse order:
Here is a pic of where my switch is mounted with all the panels back
in place:

 

Here is a pic of the switch lit:

 

Finished
Pics:

 

OFF:

 

ON:

 

THE END!

E-mail me if there are any questions at: 
mailto:larryma@larryma.com?Subject=Indiglo
Gauge Install

http://www.larryma.com/

 

 

Polishing/cleaning Foggy Supra Headlights

Foggy Supra Headlight Restoration

I’ve helped cleaning out many headlights for local supras down here in SoCal.  The discoloration you see
is inside the headlights usally…in some cases outside only. The procedure
requires popping your lights into the oven for about 5 minutes at low temperature
(be careful or you will damage the light), then
removing the plastic casing. From there, you need to polish the plastic with a
good plastic polish and scratch remover.  Using the right product is
important, you don’t want to be leaving scratches and nicks on the plastic
surface. Use a product such as Novus, Plexus, or Meguiar’s plastic
cleaner/conditioner. You will certainly want to use Novus, as it will leave the
final surface very clean and shiny.  A high speed polisher will save you a
lot of time and effort.  Although, it can be done by hand and some elbow
grease.

You can also find these at
websites by doing a search for ‘novus plastic cleaner’ or ‘plexus plastic
cleaner.’

Silicone/RTV sealant: can be bought at local car parts stores for about
$3 in a small tube.

Sand paper: use 2000Grit paper, and wetsand the outside of the headlights
using a soapy water solution.  Your headlights will be crystal clear and
smooth.  Also, follow up by buffing the sanded surface with the plastic
polish/cleaner.

Oven Temperature: about 175-200F for about 5-10 mins, depending on the
actual temperature of the oven.  Leave the headlights in there until they
are somewhat warm to the touch.  Start at one end of the headlight, and use
a dull object such as a butter knife of dull screwdriver to separate the
headlights.

Here are the headlights we
started with,
beforecleaning.jpg (64573 bytes)

View_2.jpg (57108 bytes)

Heat the
headlights in the oven, pop ’em apart.

View[1].jpg (90629 bytes)
View[2].jpg (91869 bytes)

Take out the
screw, remove the shiny plastic piece.

View[3].jpg (89452 bytes)
View[4].jpg (92104 bytes)

All three
pieces need cleaning…

View[5].jpg (90759 bytes)

PorterCable
7424, Novus, Plexus, and a Microfiber cloth. Indispensible tools.

View[6].jpg (89684 bytes)

Spray Plexus to
clean the surface. Wipe off with microfiber.

View[7].jpg (90496 bytes)

Apply Novus
heavy scratch remover.

View[8].jpg (90466 bytes)

Buff out
scratches at about 4000rpm.

View[9].jpg (91761 bytes)

Repeat for
outside surface.
Also, wetsand using 2000 grit sandpaper to leave a smooth finish.

View[10].jpg (90972 bytes)

Spray plastic
with Plexus, wipe off.

View[12].jpg (91257 bytes)
View[13].jpg (89419 bytes)
View[14].jpg (88713 bytes)
View[15].jpg (89311 bytes)

The finished
result…clean headlights!

View[16].jpg (91093 bytes)
View[17].jpg (87232 bytes)

Put the screw
back..

View[18].jpg (90479 bytes)

Once the cleaning is done, put
the cleaned two pieces back into
the oven to allow the existing rubber sealant to warm up.
Leave for about 2-3 minutes.  Take them out, and apply the
silicone sealant to the two pieces.  Put them back together (requires
a bit of force).
Optionally, you can add another bead of silicone sealant once the pieces have
been put back together.

View[19].jpg (93565 bytes)

Here are the headlights after
they were done,

aftercleaning.jpg (58539 bytes)

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