Category Archives: BPU++

Fuel pumps testing

Fuel Pumps
Testing 

 

This is a chart showing the
result of the fuel pump tests
pump_test.jpg (77289 bytes)

Also
chart available in .PDF format

 

Here is a shot of the dual
Walbro pumps mounted on the intank
hangar.  You can see the tee where the two pumps come together, and the
braided line from the tee going to the stock pump outlet.
DualPumps.jpg (142820 bytes)

Different view
“DualPumps”.
DualPumps2.jpg (135516 bytes)

A shot of the top of the fuel
pump access hatch showing the banjo
fitting and -6an line going to the rail.
FPaccess.jpg (151622 bytes)

Dual Walbro pumps (note small
pump size), Stock MKIII pump (same
size as MKIV pump), and Python pump (unpainted).  The Python pump was
pathetic,  I didn’t even include it on the flow chart.
Pumps.jpg (130181 bytes)

Different view of
“Pumps”
Pumps2.jpg (151054 bytes)

Comments/suggestions? Email
me

supra_su.gif (5342 bytes)

 

Fuel control(afc,sfc,vpc/gcc & more)

HKS
Super AFR
 

Super AFR.JPG (460640 bytes)

 

Apexi
AFC Fuel Controller
 
adrevolution2.jpg (59540 bytes)

DCP_0454[1].jpg (39892 bytes)

Fields
Fuel Controller

SFC Hyper-R

Greddy
Fuel Controller

Rebic
IV

HKS
Fuel Controller

VPC
VPC
gcc.JPG (20421 bytes)
aic.JPG (28690 bytes)

Fuel
Pumps, pill Fuel
Rails & Injectors

Stock Pump

Stock Fuel Rail

Twin in Tank Stock
Pump
twinpump.JPG (19145 bytes)

 

Paxton Fuel System
720cc-everything4bad-ass-fuel-system[1].jpg (66819 bytes)

 

HKS Fuel Rail

fuel_rail.jpg (45812 bytes)

 

Fuel
Lines/Adaptors

 

supra_su.gif (5342 bytes)

 

Apexi afc install instructions

A’PEXi
S-AFC Installation

 

Concept:
Entry-level fuel computer designed to modify the air flow meter signal

Also
can be used instead of the GCC for finer control of your VPC.

Characteristics:
Easy to read VFD display, unparalleled list of functions

Comments:
The second generation SUPER AFC follows the highly successful SUPER AFC in an
upgraded package. The SUPER AFC is a vehicle specific fuel computer that
modifies the air flow meter signal/ pressure sensor signal and allows the user
to either richen or lean the fuel mixture. Adjustment ranges from +/- 50%. The
Super AFC boasts an 8-point adjustable fuel curve with 500 RPM increment
setting points. The Super AFC also allows the user to adjust fuel enrichment
according to either LO/HI throttle positions. The AFC also cures the erratic
idle problems associated with open atmosphere blow off valves on hot-wire air
flow meter equipped vehicles. MONITOR MODE shows analog meter faces, Y graph
display, Numerical display, Peak Hold, Replay Mode, 1 point/10 point and ghost
map tracing. All correction factors are also displayed in percentages.

 

Here is
what you will need:


S-AFC wiring harness and head
unit


10mm socket


Wire crimpers


Butt connectors
and the supplied connectors

 

Lets
get started!

1.Remove the negative
battery cable.
2.Remove the wiring harness
from the ECU. 
3.Refer to the ECU diagram.

 

  1. Splice
    the Green
    Wire (RPM) into 58.
  2. Splice
    the Gray
    Wire (Throttle) into 43.
  3. Cut
    wire 66 in half, leave yourself enough room to connect a wire to ECU harness.
  4. Connect
    the Yellow
    wire to the 66 wire connected TO the ECU harness.
  5. Connect
    the White
    wire to the 66 wire heading AWAY from the ECU harness.
  6. Splice
    the Brown wire (ground 1) into 69,
    close to the ecu.
  7. Splice
    the Black wire (ground 2) into 69 at least 1cm away from the Brown
    wire.
  8. Splice
    the Red wire (12V+) in to ECU wire 31.
  9. Pink
    and Orange
    wires are not used.

OK, 
Now you have all of the wiring done, double check all of your
connections,
reconnect the wiring harness
to your ECU.  Make sure all of
those wires are still tight. Plug the harness into the S-AFC. 
Reconnect your battery cable. Turn the ignition to the ON position. 
The AFC should boot up and display A’PEXi, if screen did not light
up,
stop disconnect the battery and find out what went wrong. 
Most likely it is power or ground problem (or a loose ecu harness.)

 

If the
unit Powers On
, follow these steps:

First
start off by
Resetting the AFC.
Many have often complained that their AFC does not show full
throttle(%100),
regardless if
it is brand new. Go under
[etc.] and
press NEXT~>. Confirm “YES” when prompted “Init.
All?” and
press NEXT again, Now turn the ignition OFF and then back ON, and the unit
should now be reset and ready.

Next
enter the following basic settings: 

-Go to [main]
~>[setting] ~> [3. TH-Point] ~>
[Lo-94, Hi-95]

-Go to [main] ~>[etc.]
~> [1. Sensor Type] ~> [1.
Hot-Wire]  ~>  [in-12, Out-12] ~>  [in-1, Out-1]

-Go to [main] ~>[etc.]
~> [2. Car Select] ~> [Cyl:6, Thr: UP]

-Go to [main] ~>[etc.]
~> [3. Graph scale] ~> [Ne = 7000rpm]

[Ne-POINT = 3500, 4000,
4500, 5000, 5500, 6000, 6500, 7000]

[Dec. -Air = NOT USED, unless you
want to use it to compensate for venting your BOV to atmosphere]

Do not modify the low
throttle settings.  While at low throttle (in closed loop mode) the ecu
will counteract any changes made and over time your long term fuel map will be
modified.  I recommend modifying your high
throttle fuel curve on the dyno with an air/fuel ratio meter & egt gauge
installed.  For maximum power, one
probably wants to run an air to fuel ratio of between 11:1 (rich) and 12.5:1
(lean)  Do
yourself a favor and pay a professional to tune it.  If you lean your
engine out, things can melt.


Blue wire
mod info:

This allows you to read Oxygen
Sensor Voltage on the AFC display. On the wiring harness for the AFC the blue wire
is not normally used. The blue wire is meant for
the second Mass Air Flow Meter on a Nissan  300ZX. You will connect this wire
to the O2 sensor wire right at the ECU.
To read the O2 sensor voltage, scroll down to and select the “etc.”
menu. Select the “Sensor Check”. Of the three readings, O2 voltage
will be the middle one (#2).


VPC+AFC

If you are installing the VPC with
the AFC, then install the AFC on the output wire of VPC


 

 

Apexi afc install instructions

A’PEXi
S-AFC Installation

 

Concept:
Entry-level fuel computer designed to modify the air flow meter signal

Also
can be used instead of the GCC for finer control of your VPC.

Characteristics:
Easy to read VFD display, unparalleled list of functions

Comments:
The second generation SUPER AFC follows the highly successful SUPER AFC in an
upgraded package. The SUPER AFC is a vehicle specific fuel computer that
modifies the air flow meter signal/ pressure sensor signal and allows the user
to either richen or lean the fuel mixture. Adjustment ranges from +/- 50%. The
Super AFC boasts an 8-point adjustable fuel curve with 500 RPM increment
setting points. The Super AFC also allows the user to adjust fuel enrichment
according to either LO/HI throttle positions. The AFC also cures the erratic
idle problems associated with open atmosphere blow off valves on hot-wire air
flow meter equipped vehicles. MONITOR MODE shows analog meter faces, Y graph
display, Numerical display, Peak Hold, Replay Mode, 1 point/10 point and ghost
map tracing. All correction factors are also displayed in percentages.

 

Here is
what you will need:


S-AFC wiring harness and head
unit


10mm socket


Wire crimpers


Butt connectors
and the supplied connectors

 

Lets
get started!

1.Remove the negative
battery cable.
2.Remove the wiring harness
from the ECU. 
3.Refer to the ECU diagram.

 

  1. Splice
    the Green
    Wire (RPM) into 58.
  2. Splice
    the Gray
    Wire (Throttle) into 43.
  3. Cut
    wire 66 in half, leave yourself enough room to connect a wire to ECU harness.
  4. Connect
    the Yellow
    wire to the 66 wire connected TO the ECU harness.
  5. Connect
    the White
    wire to the 66 wire heading AWAY from the ECU harness.
  6. Splice
    the Brown wire (ground 1) into 69,
    close to the ecu.
  7. Splice
    the Black wire (ground 2) into 69 at least 1cm away from the Brown
    wire.
  8. Splice
    the Red wire (12V+) in to ECU wire 31.
  9. Pink
    and Orange
    wires are not used.

OK, 
Now you have all of the wiring done, double check all of your
connections,
reconnect the wiring harness
to your ECU.  Make sure all of
those wires are still tight. Plug the harness into the S-AFC. 
Reconnect your battery cable. Turn the ignition to the ON position. 
The AFC should boot up and display A’PEXi, if screen did not light
up,
stop disconnect the battery and find out what went wrong. 
Most likely it is power or ground problem (or a loose ecu harness.)

 

If the
unit Powers On
, follow these steps:

First
start off by
Resetting the AFC.
Many have often complained that their AFC does not show full
throttle(%100),
regardless if
it is brand new. Go under
[etc.] and
press NEXT~>. Confirm “YES” when prompted “Init.
All?” and
press NEXT again, Now turn the ignition OFF and then back ON, and the unit
should now be reset and ready.

Next
enter the following basic settings: 

-Go to [main]
~>[setting] ~> [3. TH-Point] ~>
[Lo-94, Hi-95]

-Go to [main] ~>[etc.]
~> [1. Sensor Type] ~> [1.
Hot-Wire]  ~>  [in-12, Out-12] ~>  [in-1, Out-1]

-Go to [main] ~>[etc.]
~> [2. Car Select] ~> [Cyl:6, Thr: UP]

-Go to [main] ~>[etc.]
~> [3. Graph scale] ~> [Ne = 7000rpm]

[Ne-POINT = 3500, 4000,
4500, 5000, 5500, 6000, 6500, 7000]

[Dec. -Air = NOT USED, unless you
want to use it to compensate for venting your BOV to atmosphere]

Do not modify the low
throttle settings.  While at low throttle (in closed loop mode) the ecu
will counteract any changes made and over time your long term fuel map will be
modified.  I recommend modifying your high
throttle fuel curve on the dyno with an air/fuel ratio meter & egt gauge
installed.  For maximum power, one
probably wants to run an air to fuel ratio of between 11:1 (rich) and 12.5:1
(lean)  Do
yourself a favor and pay a professional to tune it.  If you lean your
engine out, things can melt.


Blue wire
mod info:

This allows you to read Oxygen
Sensor Voltage on the AFC display. On the wiring harness for the AFC the blue wire
is not normally used. The blue wire is meant for
the second Mass Air Flow Meter on a Nissan  300ZX. You will connect this wire
to the O2 sensor wire right at the ECU.
To read the O2 sensor voltage, scroll down to and select the “etc.”
menu. Select the “Sensor Check”. Of the three readings, O2 voltage
will be the middle one (#2).


VPC+AFC

If you are installing the VPC with
the AFC, then install the AFC on the output wire of VPC


 

 

Nos install photos

NOS
INSTALL PHOTOS

  

supra_su.gif (5342 bytes)

 

Greddy e-manage fuel controller install


E-manage Install
on 1993-1998 Supra Twin Turbo


e-manage


Shortcuts:




(1)


Installing the MAF, RPM, Throttle, Power & Ground Wires

1. Remove the negative
battery cable.

2. Remove the wiring harness
from the ECU. 

 

3. Refer to the ECU diagram.

  1. Splice the
    BROWN
    Wire (RPM) into 58.
  2. Splice the
    Gray
    Wire (Throttle) into 43.
  3. Cut wire 66 in half,
    leave yourself enough room to connect a wire to ECU harness.
  4. Connect the
    GREEN
    wire to the 66 wire connected TO the ECU harness.
  5. Connect the
    White
    wire to the 66 wire heading AWAY from the ECU harness.
  6. Splice the
    Black
    wire (Ground) into 69.
  7. Splice the

    Red
    wire (12V+) in to wire 31.

OK,  Now you have all of the
main wiring
done, double check all of your connections,

reconnect the wiring harness to your ECU.  Make
sure all of those wires are still tight.
Reconnect your negative battery cable. Turn the ignition to the ON position.  The
E-manage
should light up.




(2) –
Installing the


Injector & Sub-Injector Wires into the E-manage
Main Harness

  • Install the injector wires into the
    main harness as shown below.

 

  • It should look like this in the
    end (without the Sub-Injector wires),



 

 

  • It should look like this in the
    end (with the Sub-Injector wires),









(3) –
Installing the


E-manage Injector Wires into the
ECU Harness

1. Remove the negative
battery cable.
2. Remove the wiring harness
from the ECU. 
3. Refer to the ECU diagram below.

  1. Splice the
    BLUE/Red
     (INJ#1) into 20.
  2. Splice the
    Orange/Red
    Wire (INJ#2) into 19.
  3. Splice the
    Yellow/Red
    Wire (INJ#3) into 18.
  4. Splice the
    Purple/Red
    Wire (INJ#4) into 17.
  5. Splice the
    Pink/Red
    Wire (INJ#5) into 16.
  6. Splice the
    Light Blue/Red
    Wire (INJ#6) into 15.
  7. Splice the
    Black/Red
    wire (INJ Ground) into 80.



(4) –
Installing the


Ignition Wires into the E-manage Ignition
Harness

  • Install the ignition wires into the
    main harness as shown below.

 

  • It should look like this in the end,






 

  • Install FEMALE BUTT connectors on ALL the WHITE
    marked wires.
  • Install MALE BUTT connectors on ALL the BLACK
    marked wires.




 




(5) –
Installing the


E-manage Ignition Wires into the
ECU Harness

1.Remove the negative
battery cable.
2.Remove the wiring harness
from the ECU. 
3.Refer to the ECU diagram below.

  • Cut wires 57,56,55,54,53,52 on the ECU harness.
  • Install MALE BUTT connectors on ALL the wires
    coming from the ECU harness.
  • Install FEMALE BUTT connectors on ALL the
    wires that been cut away from the ECU.
  • Start plugging the Male Connectors into the Female
    as shown in step
    4 above.




 



(6) – Setting the Knobs
inside the E-manage

  • Remove the E-manage circuit bored from the E-manage
    box,
  1. Take off the 4 Allen screws from the front panel
    with the Allen tool supplied.
  2. Remove two bottom Philip screws.



  • Using the supplied Greddy tool, Set the knobs on the Left to 7,2,4, and the rest to
    zero’s.
  • 7 = Direct ignition
  • 2 = Hotwire
  • 4 = Toyota Hotwire
    TY_HW-5 (Toyota Hotwire Type-5)


(7) – Jumper Setting


JP1 = IGNITION OPTION [DEFAULT 1-2]
JP2 = IGNITION OPTION [DEFAULT 1-2]
JP3 = VTEC OPTION [DEFAULT 1-2]
JP4 = VTEC OPTION [DEFAULT OPEN]
JP5 = SUB-INJECTOR A  [DEFAULT OPEN]
JP6 = SUB-INJECTOR B [DEFAULT OPEN]
JP7 = VTEC OPTION [DEFAULT 1-2]

 


Here are all the wires installed on the
Field’s
Harness
(If you are using one).



Fields with Emanage.jpg


Emanage Harness on Fields.jpg



The difficult side.jpg


Fields with Emanage - Bottom.jpg
Fields with Emanage - Top.jpg

 

 

 

SiteLock